Printer-friendly copy Email this topic to a friend
Top Body/Paint/Exterior Care topic #18358
View in linear mode

Subject: "Door handle surround repair" Previous topic | Next topic
andyfanshaweFri Sep-23-11 04:33 PM
Member since Mar 11th 2011
38 posts
Click to send email to this author Click to send private message to this authorClick to view this author's profileClick to add this author to your buddy list
"Door handle surround repair"


          

Drivers door handle a little floppy on one side. No surprises there then!
Lets take it off and have a look.



You should be able to see the tab that has broken off and where its come from.

I have got another surround but it is not painted the right colour yet and I want to see if I can repair it!

So, a jig made up to hold the tab in place while the epoxy glue holds



24 hours later and a metal tab epoxied to the weak area to hopefully give it a fighting chance!



I'll put it back in a day or two when its fully set and see what happens.

Andy.

  

Alert Printer-friendly copy | Reply | Reply with quote | Top

Replies to this topic

BlackIceLSCSat Sep-24-11 06:40 AM
Member since Jul 25th 2003
17661 posts
Click to send email to this author Click to send private message to this authorClick to view this author's profileClick to add this author to your buddy list
#1. "RE: Door handle surround repair"
In response to Reply # 0


  

          

I REALLY admire when folks spend time and effort to tool their own repairs to faulty factory parts.
I hope for your sake the repair lasts.
You deserve extra credit,

I've got 3 or 5 or 12 broken door handle bits and pieces we've removed over the years. we kept them...just in case.
we've also had to mix-n-match parts and re-tooled several of them to make something work.

Nice job.


SELL OUT and FORMER
President/Founder Club 16

  

Alert Printer-friendly copy | Reply | Reply with quote | Top

    
Mark of DistinctionSat Sep-24-11 11:57 AM
Member since Aug 05th 2004
3358 posts
Click to send email to this author Click to send private message to this authorClick to view this author's profileClick to add this author to your buddy list
#2. "RE: Door handle surround repair"
In response to Reply # 1


          

Yeah. I'm digging on that repair, too.

"Patch" is my middle name.

MOD aka "another Craig"
Mark of Distinction
1993 Light Mocha

  

Alert Printer-friendly copy | Reply | Reply with quote | Top

    
andyfanshaweSat Sep-24-11 01:15 PM
Member since Mar 11th 2011
38 posts
Click to send email to this author Click to send private message to this authorClick to view this author's profileClick to add this author to your buddy list
#3. "RE: Door handle surround repair"
In response to Reply # 1


          

>I REALLY admire when folks spend time and effort to tool
>their own repairs to faulty factory parts.
>I hope for your sake the repair lasts.
>You deserve extra credit,
>
>I've got 3 or 5 or 12 broken door handle bits and pieces we've
>removed over the years. we kept them...just in case.
>we've also had to mix-n-match parts and re-tooled several of
>them to make something work.
>
>Nice job.
>

>
>SELL OUT and FORMER
>President/Founder Club 16
>


Thanks for the compliment:-)

Seriously enjoy doing all this fabrication and repair. Especially to a sexy car like this one!! The tooling takes ages, but is well worthwhile in the end.

Anyway, if the drivers side was bad, the passenger side may be going that way, so that side comes off too!!

Have a look at this photo



This is what really p***es me off. Somebody has been in here before and rather than go and get some one way clips (as I call them) to go on the end of the pins - what do they do? Bend them over and cause even more stress to the metal tabs that are a weak spot anyway. Absolutely bleeding unbelievable. I don't know what words you have got for these people in the states (jerks?), but I know what I would do to them!!!

Anyway, rant nearly over, so I repeated the reinforcement that i did on the other side.



Luckily there was no sign of stress so I may have caught it in time before it fractured.

I liberally oiled the pivot pins on the drivers side before I installed it and the difference is unbelievable. Feels so smooth and free. No wonder these things break - slightest bit of corossion and things start to bend. Theres not much "slack" in the deign to cope with any extra loading.

I really dont want to be replacing these in future. The UK don't have many working Mark 8's never mind any in junkyards!!

Andy.

  

Alert Printer-friendly copy | Reply | Reply with quote | Top

        
te1966Sat Sep-24-11 09:26 PM
Member since Feb 11th 2003
611 posts
Click to send email to this author Click to send private message to this authorClick to view this author's profileClick to add this author to your buddy list
#4. "RE: Door handle surround repair"
In response to Reply # 3


          

Andy, that is an excellent idea! It looks like it would work out on the long haul too!

I sure wish I saw that about a year ago. I replaced the passenger side door handle on my '97 at that time. The used handle I bought was the wrong color. The price I was quoted for all of the 3 stage paint needed to make Toreador Red was shocking to say the least! Like about $250 for the minimum quantity they would mix!

Needless to say, I matched it as close as I could with a rattle can from Auto Zone. It's reasonably close; but still a mis-match. Besides I got tired of hearing the old lady whine about the broken handle and had to, as we say: Git 'Er Done!

Just to save the old Toreador Red handle would have been worth the effort with your idea!

te1966
1994 Mark VIII, Portofino Blue; 1997 Mark VIII Base, Toreador Red
1996 Thunderbird, Red 4.6; 1970 Buick GS Stage 1

  

Alert Printer-friendly copy | Reply | Reply with quote | Top

Top Body/Paint/Exterior Care topic #18358 Previous topic | Next topic
Powered by DCForum+ Version 1.27
Copyright 1997-2003 DCScripts.com
Driving, racing or working on cars can be hazardous. The procedures and advice on this website including the message board are opinion only. www.markviii.org and its webmasters do not guarantee the correctness of the advice and procedures. www.markviii.org and its webmasters assume no liability for any damage, fines, punishment, injury or death resulting from following these procedures or advice. If you do not have the skills or tools to repair your car, please consult a professional. www.markviii.org recommends that you only race your car with proper safety equipment on an approved supervised track. By using this site you agree to hold harmless www.markviii.org, its officers, its authors and its webmasters from any resulting claim and costs that may occur from using the information found on this site.