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Flagracer | Fri Sep-12-08 08:52 AM |
Member since Aug 31st 2007
2009 posts
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"tranny swap/jmod and re-pin with pics"
Mon Nov-19-07 12:44 AM by Flagracer
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Ok, the old post was getting pretty long. So like I promised, here is a group of photos to help others who want to tackle this project.
First, I'll show the re-pin since lots of guys end up doing this, and without pics or diagrams it can be very confusing. The main thing to remember is on the later model trannys the harness on the rear passenger side uses 2 fewer wires, as it splits the power into 3 inside the tranny rather then using 3 supply wires. All you have to do is rearrange the pins to their new order, and park the extra 2 in ports that aren't used. Here's how it looks:
RE-PINNING
Unplug the harness. If you unplug the whole thing it will be much easier, just unplug all 4 connectors, and unplug the main plug and disconnect it from the rear support member.
Remover the black spacer insert:

With a small screwdriver, remove the plastic cover by popping both tabs and pulling it back about 5 inches, you will need the extra length to rearrange them.

 Now, with a jeweler sized standard and phillips screwdriver, pry the tiny clip inside the connector back, and push the round end down with the small phillips, it will push back, then you can just pull it out the back

Then pull the insulator blockoff as you will need to move the wires around in it as well.

Now you need to move the pins around into the correct holes. The 2 spare power wires will go in the row of 2 (9 and 10)

Move the pins to their correct holes, and push through the insulater. Seal the unsued hole with silicone to keep water out. You will hear a snap when the wires are seated properly.

My thanks to this article for explaining it all: http://www.p71interceptor.com/tranny/diagrams/electrical/external/bulkhead/index.html
here are the old and new pin positions:


Once everything is set, push the pins through the insulator and into their new holes, they will click when they are seated. That's the re-pin, easy!! *************************************************************
Now for the swap.
Here is the old style, wires and all

and the new solid state style
(turned 90 degrees right from the old style pic)
You can't stop there, you need to replace that solenoid! Then why stop there, do the jmod and make it even better!
In the interest of keeping it brief, this isn't a how-to guide for everyone, but a visual aid for guys who wonder if they can do this. Search the forums well and you will learn all you need to decide if you think you can do this. I just wanted to help people see what is involved. Search carefully for your year and HP as the details vary.
I used a transmission from a 99 Mustang GT. The torque conver does fit but I upgraded to a 04 Marauder TC just to be safe. It does not have a drain plug tho 
The newer style transmissions have many internal upgrades. You can see there are many more bolts on the vale body plate to prevent leakage, and it is thicker then the older ones. They also have a diode one way switch rather than the roller style and are unlikely to fail no matter what you do to it. I don't THINK you need to remove the bolts with no collar, though I did. I amy be wrong, I'm sure someone will chme in. They hold the stiffening plate to the bottom of the valve body.
Carefully unclip the circuit board at the left, center right, and upper right. It snaps on. A flat screwdriver will help pry the last one up. There are 3 solenoids. If you go to a newer tranny you need to KEEP the one on the right (the other 2 have the cover). If you do not swap it, you will destroy your PCM as the voltage is different. You will need to TRIM the older style solenoid to fit into the newer style socket. Just set it next to the other one and you can see where to trim it. I also bevelled one side edge to get it to snap into place.

IF you use a newer style tranny, there is a filter the Marks don't have, you can see in the upper left corner below the piston. It will fall out if you remove the valve body while it is in the car. (mine came out on the bench)

When you remove the valve body bolts, it will push out a bit. On the one side, remove the gasket and any traces. DO NOT remove/lose any of the check balls or the tiny filter!
On the "top" side of the valve body, you also remove this gasket, and the 3 pacmen thingies. NOTE where the notches go.

When you have separated the gasket plate, locate the holes you need to drill out and the size bit(s) you need. For 99+ with stock HP a 7/64 will work (.1094) The guide says you should drill .10 to .11 so this is near the max. Use a drill press if at all possible, smooth any burrs perfectly flat.

More tips: You don't need to remove the drive shaft, take out (and replace) the front u-joint.
While you're there... IAC super easy to get to (Gen 1 is a bear to get to otherwise) O2 sensors when you drop the exhaust, DPFE sensor, which is a common failure, and inexpensive (the EGR hoses connect to it), and MPLS if it is not new or the newer style with the red or orange gasket that keeps water out. Check your driver cat for integrity (nice honeycomb, not melted)
You don't HAVE to, but I removed the hood, wiper assembly and throttle body for easier access. Then you can also clean out the cabin air intake screen, and any other debris back there When you reassemble, make sure to get the shifter lined up with the notch. It's a common mistake to forget this. It goes in the FIRST notch.

When you remove the tail stud, index it. The missing tooth gap should align with the paint mark. If CHECK yours immediately as you pull it out as yours may not be marked. Mine was marked and 180 degrees off.

CAREFULLY check your EGR tube. They frequently rust at the flex part. The updated style does not have this. It is nearly impossible to get to this otherwise so maybe just do it if it is in your budget. I paid $120. The warehouse had 3.
If your tranny failed (even if not, really) FLUSH THE COOLER! I got this junk! Oreilly's sells a can that connects to the line and is pressurised. Then blow it out with compressed air to be sure.

If you want to lose a pound off the car, get rid of the ballast just above the tranny rear frame bolts. Mine was rusted and all these steel ball bearings came out... WTF? I discarded it.

I'm sure there are many more tips guys can add (it's late and I've been typing for over an hour) I hope this is helpful. Thanks to everyone who helped me! Esp Blackice! This took me 3 weekends, largley because of one seized tranny bolt, and a delay in getting the TC. I did it with jacks/stands. A lift/tranny jack would make the job immensely easier but you play the cards you get.
checklist: LOTS of sockets, including an impact socket as the tranny bolts often break any other kind. lots of rags rust solvent front u-joint and a LARGE c clamp at least 12 quarts Mercon V a new filter tranny flush tranny pan drain plug heavy duty drill bits if you think you exhaust studs will break (my drivers did, no threads left anyway) nuts/bolts to repair that anti-seize lube TALL jack stands/jacks lights digicam so you remember what went where feel free to add!!
ASE certified 94 Mark VIII pearl/black

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#1. "RE: tranny swap/jmod and re-pin with pics"
In response to Reply # 0
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Very nice write up and pics.
Thanks for posting. MOD aka "another Craig" Mark of Distinction 1993 Light Mocha
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BlackIceLSC | Mon Nov-19-07 10:12 PM |
Member since Jul 25th 2003
17172 posts
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#5. "RE: tranny swap/jmod and re-pin with pics"
In response to Reply # 4
Mon Nov-19-07 10:17 PM by BlackIceLSC
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the re-pin photos, as you KNOW are priceless. Many of them on the net throughout the years, have long disappeared. It's great to see them online again.
Keep in mind, you are a supporting member...you have access to 10mb of webspace for photos if needed. Just send an email to Cal, and get the webspace set up...
if you want them larger. I think they're fine pal...if anyone cant figure out from your photos what they're dealing with, they're already in over their head as it is.
again...awesome job.
The best part about the JMOD is, during mild driving, the shifts are glass...quick, but not whiplash-enducing...but romp on that sucker, and BARK!
also, keep in mind...you have the best of the best...a few WOT 1-2 manual shifts, and you'll be in for a serious awakening. when you select manual 1st, the PCM commands an increase in line pressure, and SHAZAAM when you shift...even at 4500, it's bone-jarring in the mild setting. I have a chip that removes the command to retard timing at shift point, plus a mild increase in line pressure, so if I manually shift in RACE MODE(4 deg timing advance) with increased line pressure at WOT it actually lights up the tires...it's way too much for the driveline to take on a regular basis...last spring on a wide-open stretch of road that was slightly damp, I set it to RACE, manually selected 1st gear and walked it up to 3500 rpms, then went wide open...when I shifted at 6000 rpms, the tires didnt even chirp...they didnt bark...they just set in to a full spin, and I had to counter steer quickly...she was going to come around on me...at 60 mph! That was the last time I played that game on a damp surface.
Just be carefull doing manual 3-2 downshifts with the ground wet...JMOD's = fast downshifts too!
enjoy it pal... you earned it...every last tire-barking shift.
Peace of mind?...oh yea...that's probably the best part when the fun wears off.
 94 sprung/97 on air President/Founder Club 16
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Littlehorn | Mon Nov-19-07 10:25 PM |
Member since Oct 14th 2006
1911 posts
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#6. "RE: tranny swap/jmod and re-pin with pics"
In response to Reply # 0
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And we know what a picture is worth.
'Horn
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davidsis | Mon Dec-03-07 08:45 AM |
Member since Nov 22nd 2004
445 posts
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#16. "RE: tranny swap/jmod and re-pin with pics"
In response to Reply # 0
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Wow, impressive How to, and really good directions. Pictures are good. Makes me want to do a transmission swap and Jmod. I do not know what a jmod is but I now want to do one. Super Dave
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